CNC (Computer Numerical Control) machining is a manufacturing process that uses computer-controlled machines to create precision parts from raw materials. CNC machining is widely used in industries such as aerospace, automotive, medical, and many others where precision and quality are crucial.
And machining highly precise, high-quality components has a higher price both in terms of lead time and financial cost. You may be under the gun to get a custom replacement part to keep your assembly line running, or urgently need the next prototype iteration to show off to a customer in a meeting in a matter of days. Regardless of the reasoning, one of the main constraints of CNC machining is the lead time, or the time it takes to receive a finished part. Long lead times can be frustrating and costly, so reducing that time is crucial.
Pro-Tip: If you’re interested in cutting CNC machining costs, check out this article. While you may think that negotiating lead times is a task for supply chain experts or that design engineers can’t impact lead times, think again! You have the power to make simple design changes that accelerate production and get you parts in hand faster! Read on to learn our best tips for reducing CNC lead times.
Designs that require intricate shapes or deep cavities increase machining time, which in turn increases the lead time. That’s why best practice is to simplify the geometry of your parts as much as possible.
Check out these Fictiv resources to learn more about simplifying your design:
Our Complexity Quiz is a simple way to see how complex your part is (only takes 30 seconds)!
What are Complex Parts: A Geometry Perspective | PROTO MFG
CNC Machining Complex Parts |PROTO MFG
How to Select CNC Machining Tolerances When You Have Complex Requirements – PROTO MFG
How to Optimize DFM for Complex Mechanical Designs | Webinar
Designs requiring only standard tools and materials help reduce lead times by reducing the time required for tool changes and material procurement or handling. Standard tools are readily available, and their performance is well-known, which makes life easier for the machinist.
Similarly, standard materials can be easily sourced, which reduces material handling time and overall lead times. Common materials reduce lead times because they’re easier to source and stock, and common materials may be easier to machine, which reduces machining time.
One area that’s simple to standardize is to only specify standard threads. Custom threads are rarely necessary, and manufacturing them only adds to your lead time. Another opportunity for standardization is to design standardized parts, which reduces the need for custom tooling and setups that add time and cost.
Designs optimized for tooling can have a significant positive impact on lead times. This includes
optimizing tool paths, which reduces the time required for machining by using the most efficient tool paths and reducing the number of tool changes required.
Speaking of tool changes, every time a tool is changed during machining, it adds to the lead time. So, design parts that can be machined with fewer tool changes by minimizing the number of different tools required.
Secondly, aim to design parts that can be easily machined with standard tools and machines. Complex designs or hard-to-reach features may require specialized tools or machines, which can increase the lead time and cost of your part.
If you understand the CNC machine your part will be manufactured on, you can also simplify machining by targeting cutting parameters such as cutting speed, feed rate, and depth of cut to cut down on machining time. You can optimize these parameters to achieve your desired surface finish and accuracy while minimizing the machining time.
These optimizations are made relatively simple with modern CNC machines that are automated and can perform multiple operations in a single cycle. Designing parts to take advantage of this capability will reduce your lead times.
Choosing the right material is another element that can reduce machining time. Some CNC materials are more difficult to machine than others, so optimizing your material selection accordingly will reduce the time it takes to machine your parts.
Also, design for standard stock sizes. Using standard stock sizes for raw materials reduces material handling time and costs. To further reduce cost and lead times, design parts with minimal material waste, which reduces material handling time and the amount of material that needs to be machined away.
The less human interaction your parts require to be machined, in general, the lower the lead times to get the parts machined. You can reduce labor requirements by designing parts that can be machined with minimal manual intervention to reduce lead times and labor costs.
Also, the orientation of the part during machining impacts machining time and part quality. Consider limiting the number of faces to be machined or grouping similar features on the same sides of a part to reduce machining time and improve quality.
Before proceeding to large-scale manufacturing, you should do some prototyping to test and optimize your designs. Prototyping allows for quick testing and optimization of the design before full-scale production. This can help to identify potential issues and reduce lead times by ensuring that the final design is optimized for manufacturing.Also, if you can, use simulation software, like a Finite Element Analysis program, to evaluate your design. This software can be used to optimize the machining process and identify potential issues before production begins. This can reduces lead times by minimizing the need for trial and error during production.
This is such a critical part of design that we developed a DFM for CNC Machining Masterclass to teach you how to design parts that are faster, more cost-effective, and less risky to machine — across a range of mechanical design complexity.
Reducing CNC lead times is crucial for improving manufacturing efficiency and reducing costs. By simplifying your designs, you can help reduce the time it takes to produce your precision parts using CNC machining. Best practice is to involve CNC manufacturing experts in the design process to ensure that your design is optimized for the machining process and can be produced efficiently.
PROTO MFG provides a wide range of manufacturing capabilities and other value-added services for all of your prototyping and production needs. Visit our website to learn more or to request a free, no-obligation quote.